James and I have had a theory about the HERO mask and STUNT mask for the film. We’ve always felt that the Hero mask was the one converted by Don Post. Merely because the eye cuts are FAR too clean and precise to have been done by TLW. The hair is also a concern.
TLW has famously been quoted by many (myself included) that he sprayed the mask white, enlarged the eyes, stripped the sideburns, and ran “streaks n tips” through the hair. My first sign that the HERO was not converted by TLW is because the hair is all one pretty continuous shade. Not “streaky” like it it was described. The mask has also not appeared to have cracked like it would have most likely done if it were spray painted. You can see so in the pictures posted above when Dick owned it.
What I’m getting at, and I believe James also agrees, is that TLW did convert one of the Myers masks himself. I’d assume that when he made the trip to the costume shop, he came back with the Kirk and wen’t to town. Sprayed it, enlarged the eyes, streaked the hair, etc. But after the mask was finished and agreed upon as the mask that The Shape would wear, they realized they would need a couple backup masks. This is where DPS comes into play.
TLW took his converted Kirk and asked them to make a couple copies of the mask. “Myers” style. But if I remember correctly, they were very busy at the time and were unable to pour up new masks, paint them, etc. But they WERE able to pull a couple masks from their line and quickly convert them.
My theory comes into play here. I think that a DPS employee is responsible for the HERO. My reasoning being that a skilled worker from DPS would be able to cleanly cut the eyes larger, paint the face white with a paint that would not crack like spray paint would, and add a browner shade of hair to match what TLW attempted to do. That’s why I believe the hairline is so choppy on the HERO. Especially compared to the precise, clean cut hairline that Kirks have. As for the brown hair, there would be TONS of the stuff around DPS, so access to a darker hair would have been very possible. Hell, the original blonde hair could have been stripped and dyed for all I know. But we’ve all seen pictures and behind the scenes photos of the HERO mask, and it’s just not that golden color we typically see on Kirks. It’s brown.
*Side note: The stunt mask clearly has the flesh showing through where the sideburns once remained. TLW had to have painted the mask white, then pulled off the sideburns after. If DPS did, in fact, paint the HERO to match TLW’s previous attempt, they would have probably stripped the hair first and foremost. Painted the mask, then added hair later. Possibly going in for touchups after. That could be the reason that we don’t see the flesh tones in the sideburn area on the HERO.
To wrap up my assumption, the STUNT mask (which I assume is the copy that TLW converted himself) could have been used to shoot a few scenes while the other Kirk(s) were being converted by DPS. Or it could have been used right off the bat, and the crew realized something was a bit off" about the mask so they decided DPS may help them out.
You can clearly see in the school yard photo that the hair is matted with a darker color in the front, but has the blonde showing through pretty sporadically. Especially in the back. The HERO mask we all are so familiar with does not appear that way.
All opinions and assumptions, of course. But I do think it makes sense. Especially with the clean eye cuts and the solid brown hair. But as for TLW saying he added blue to the lips and other features of the mask, I’m sorry but I just don’t see that on the HERO. Not at all…