Curious as to the various head sizes of the actors who portrayed the shape. Mainly curious about Nick Castle and Dick Warlock, but feel free to include the others if you know anything!
The other thing to mention is the size/shape of Shatner’s head, which is why Castle and Warlock stretched the original mask in such different ways. I’m by no means an expert, but it seems that most of the masks that are made from pressings of the life cast or original 1975 Kirk top out at around 23.5” without intervention (like rescaling).
The outside could be 24 but the inside would be smaller depending on thickness. Am I correct Thenbilly kirkus one always makes me think of alien Myers because of the eye cuts.
I think a 35,5 is ideal for H1, but even a 24", at 24,5 it begins to be largish but you can make it work if the sculpt has a little bit of Castle stretch, the one you see in my avatar is 24,5
23.5 is good. I see great masks etc but they don’t look “tight” like they did on Warlock and castle because they were 25. They look better just stuffed